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Dasen packaging innovation breakthrough research and development of fully automatic packaging equipment for packaged instant noodles

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core tip: Recently, at the expert evaluation meeting organized by the China Society for food science and technology, The full-automatic packaging line project of bagged instant noodles developed by Beijing Dasen Changkong Packaging Machinery Co., Ltd. (hereinafter referred to as Dasen packaging) has made an innovative breakthrough in the field of instant noodles packaging automation equipment in China, and has been unanimously recognized by experts

[China Packaging News] recently, at the expert evaluation meeting organized by the China Association of food science and technology, the full-automatic packaging line project of bagged instant noodles developed by Beijing Dasen Changkong Packaging Machinery Co., Ltd. (hereinafter referred to as Dasen packaging) achieved an innovative breakthrough in the field of automatic packaging equipment for instant noodles in China, and was unanimously recognized by experts

five innovations narrow the gap with similar international technology levels

according to China packaging, the China Association of food science and technology has organized many units from China Agricultural University, China Industrial and Commercial University, Jiangnan University and China Academy of Agricultural Mechanization Sciences to form an expert committee for project evaluation

after reviewing the technical report of the project, the experts believe that the full-automatic packaging line of bagged instant noodles developed by Dasen packaging has five innovations:

first, the production line can complete all packaging requirements, such as automatic feeding of instant noodles from 295 thermal insulation materials, automatic feeding of packages, pillow packaging of single package, full-automatic packaging of single package, automatic accumulation of multiple packages on a single package, automatic packaging of multiple packages in a single package, and automatic supply of cartons and paperboards, Low failure rate, low noise, less loss of raw materials, less labor, strong applicability, and effectively meet the various needs of customers

the second is the zd-6000a box type high-speed multi package integrator, which realizes a new technological breakthrough for the multi package automatic production line of instant noodles. The equipment can realize the service from a single packet of instant noodles to multiple groups. No matter how good the product quality is, it is useless to count and accumulate the product automatically at high speed. It adopts the continuous principle design, and its accumulation speed can reach 260 packets/minute

third, it is the first in China to create a full-automatic packing machine for multi package instant noodles, which can realize the functions of automatic counting, sorting, double-layer stacking, automatic packing and so on. It is the first time to use the lifting and trimming platform on this packing machine, which can be compatible with one layer of each box and two layers of each box on one machine

fourth, the wdc-240c single face automatic packing machine developed in the packaging line reduces the gap between the oil needle and the valve body in China. The ratchet integrator is used for the first time in similar equipment. It has the advantages of high speed, strong adaptability to product size, accurate control, small impact on the face, and can meet the production line capacity of 500 packages/minute

fifth, the packaging line is equipped with a variety of automatic feeding equipment, such as intelligent material handling belt conveyor, multi package integrator and automatic carton unloading machine. It improves the efficiency of the whole line, makes the whole line have a high degree of automation, and saves a lot of labor

the research on food equipment should be expanded so that the modernization of the traditional food industry is no longer stuck

experts also suggested at the evaluation meeting that the industry standard for the full-automatic packaging line of bagged instant noodles should be formulated as soon as possible to further expand the application field of this technology

in the process of promoting the modernization of traditional food in China, equipment has become the most stuck link. The best instant noodle equipment has a demonstration effect on China's food packaging equipment industry. Sunbaoguo, academician of the Chinese Academy of engineering and President of Beijing Industrial and Commercial University, pointed out at the evaluation meeting

the research and development of the full-automatic packaging line project of bagged instant noodles is in line with the direction recently proposed by the state to transform traditional industries with Internet technology. Dukefei, general manager of Beijing Dasen Changkong Packaging Machinery Co., Ltd., said that the success of R & D products depends on customer satisfaction. Looking back on the development of instant noodle production lines in China, automation has greatly saved labor costs: from 200 workers per fully manual instant noodle production line in the early days to 80 workers per semi-automatic production line, and then five years ago, servo control technology was adopted to reduce the number of workers required to 13, thus achieving a high level of automation

dukefei revealed that Dawson is cooperating with instant noodle manufacturers to send the number of workers on each production line to 8 plus a mobile post by using relevant high-tech

Meng Suhe, President of the China Association of food science and technology, pointed out that enterprises are not only the most active main body of the market, but also the main body of industrial innovation. As the leader of food packaging equipment in China, the full-automatic packaging line for bagged instant noodles developed by Daisen institute not only makes rational use of packaging materials, but also effectively reduces labor costs. This industrial innovation mode of Komori can also be replicated to other food industries such as catering. Meng Suhe said

the experts were deeply impressed after watching the video of the whole line of the full-automatic packaging of Ohmori bagged instant noodles, which can only be installed after the empty machine is confirmed to be normal. China's food industry is increasingly demanding equipment. New technology needs to be solidified through excellent equipment. Jin Zhengyu, vice president of Jiangnan University, said. At present, the relevant national departments pay insufficient attention to food machinery and equipment. Li Shujun, President of the Chinese Academy of agricultural mechanization, said that the importance of food machinery and equipment is self-evident for the food processing industry. Under the market demand, the average growth rate of China's food and packaging machinery has remained at 20% - 25% in recent years. However, few food projects established by the state contain food machinery. Li Shujun hopes that in the future, the state will increase its support for food machinery and equipment

huxiaosong, Dean of the school of food science and Nutritional Engineering, China Agricultural University, said that original innovation is crucial to the development of the industry. Reviewing the downturn of the instant noodle industry, the main reason is the lack of original innovation in equipment. The overall rise of the instant noodle industry depends not only on innovation, but also on technological breakthroughs, but also on equipment

Meng Suhe said that in the future, economies of scale are the only way out for the instant noodle industry. We hope to sink the technological achievements in the industry and connect them with the equipment. Represented by Daisen enterprises, this alternative innovation and joint innovation method that condenses the world's advanced technology will become an important innovation method to promote the development of the industry. In addition, Meng Suhe appealed that at present, the growth of the food machinery industry is entirely dependent on the market, and hoped that the relevant national departments could support the industry. Mechanization, automation and intelligence will be gradually deepened in the field of instant noodle equipment. Sun Baoguo predicted

as the leading enterprise of automatic packaging equipment for instant noodles in China, Beijing Dasen Changkong Packaging Machinery Co., Ltd. has been committed to the research and development of automatic packaging line for bagged instant noodles for 20 years., Today, the products developed by Dasen have covered many instant noodle manufacturers at home and abroad. The full-automatic packaging line equipment of bagged instant noodles produced by it has been exported to Japan, Brazil, Nigeria, Hong Kong and other countries and regions